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Aircraft Lacquer Wire FVL Heavy Build
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Industrial Cable

Aircraft Lacquer Wire FVL Heavy Build

Industrial Cable engineered for High-voltage aerospace transformers with 1000V rating and superior performance characteristics.

Part Number: SW-FVL-20-HB-1000

Heavy-build aerospace lacquer wire with enhanced insulation thickness for high-voltage aircraft applications.

Conductor Size

20 AWG

Voltage Rating

1000V

Current Rating

10A @ 240°C

Max Temp

240°C

Conductor: High-Purity Oxygen-Free Copper
Insulation: Heavy Build Polyimide Lacquer
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Minimum Order: 1000 ft •Packaging: 1000 ft, 2500 ft Spools

Product Overview

The Aircraft Lacquer Wire FVL Heavy Build represents the pinnacle of industrial cable engineering, specifically designed for High-voltage aerospace transformers in demanding industrial cable environments. This 1000V cable delivers exceptional 10A @ 240°C ampacity while maintaining MIL-SPEC compliance, making it the preferred choice for industries requiring reliable power distribution and control solutions.

Constructed with High-Purity Oxygen-Free Copper and protected by Heavy Build Polyimide Lacquer with a durable protective jacket, this cable achieves a 240°C operating temperature rating. The optimized design ensures superior electrical performance even under challenging operating conditions. Advanced conductor stranding provides enhanced flexibility for installation, while the specialized insulation system minimizes signal loss and maintains electrical integrity. Each production run undergoes rigorous high-voltage testing to guarantee consistent performance in mission-critical applications.

Widely deployed in high-voltage aerospace transformers, aircraft circuit breakers, defense electronics, this cable serves critical power and control requirements across diverse sectors. The 20 AWG conductor sizing delivers optimal current capacity for high-voltage aerospace transformers, while the 1000V voltage rating ensures safe operation in both commercial facilities and heavy-duty industrial environments. Whether installed in climate-controlled settings or exposed to demanding field conditions, this cable maintains FVL performance throughout its service life.

Manufactured in compliance with FVL, MIL-W-583, SAE AMS 3575 standards, the Aircraft Lacquer Wire FVL Heavy Build carries MIL-SPEC, AS9100 Certified, SAE AMS Certified, RoHS Compliant certifications. Our ISO 9001:2015 certified manufacturing facility implements stringent quality control measures including 100% electrical testing, dimensional verification, and comprehensive documentation. Each reel includes complete technical documentation with certificates of compliance, test reports, and full traceability records for quality assurance and regulatory compliance.

Why Choose This Cable?

Key advantages that make this product the right choice for your project

Superior Flex Life Engineering

High-Purity Oxygen-Free Copper construction achieves exceptional bend cycle performance in continuous motion applications, exceeding industry standards for demanding industrial environments.

Enhanced Electrical Performance

1000V voltage rating with 10A @ 240°C ampacity delivers reliable power transmission with optimized conductor sizing for maximum efficiency.

Installation-Friendly Design

Dark Brown color coding with sequential footage markers simplifies installation and circuit identification. Flexible construction enables easier routing through conduit and cable trays compared to rigid conductors.

Comprehensive Safety Compliance

MIL-SPEC, AS9100 Certified, SAE AMS Certified, RoHS Compliant certified for global market acceptance. Passes rigorous third-party testing and maintains documentation for complete regulatory compliance.

Wide Temperature Range

240°C temperature rating with advanced insulation formulation maintains flexibility and performance across extreme environmental conditions.

Extended Service Life

Engineered with premium materials to deliver long-term reliability in continuous duty applications, reducing replacement frequency and unplanned downtime.

Technical Specifications

Physical & Electrical Properties

ConductorHigh-Purity Oxygen-Free Copper
InsulationHeavy Build Polyimide Lacquer
Gauge20 AWG
Voltage Rating1000V
Temperature Rating240°C
Ampacity10A @ 240°C
ColorDark Brown
Packaging1000 ft, 2500 ft Spools
Coating ThicknessGrade 2 (Heavy Build)

Ordering Information

Part Number
SW-FVL-20-HB-1000
Product Category
Industrial Cable - Extreme Environment
Minimum Order
1,000 ft
Stock Status
In Stock - Ships Today

Applications & Industries

Proven performance across diverse industrial sectors

Manufacturing Plants

Heavy machinery power distribution, automated production lines, and industrial control systems

Commercial Buildings

Main power feeders, HVAC systems, elevator controls, and emergency lighting circuits

Infrastructure Projects

Utilities, transportation systems, renewable energy installations, and data centers

Suitable Applications Include:

High-voltage aerospace transformers
Aircraft circuit breakers
Defense electronics
Satellite systems

Certifications & Standards

Compliance with international quality and safety standards

Industry Standards

  • FVL
  • MIL-W-583
  • SAE AMS 3575

Product Certifications

MIL-SPECAS9100 CertifiedSAE AMS CertifiedRoHS Compliant

All certifications are independently verified and regularly audited to ensure ongoing compliance with the latest industry requirements and safety standards.

Technical Documentation

Download product datasheets, technical drawings, and compliance certificates

Product Datasheet

PDF • 2.4 MB

Technical Drawings

DWG • 1.8 MB

Compliance Certificates

PDF • 0.8 MB

Installation Guide

PDF • 1.2 MB

Customization Options

Extensive customization capabilities to meet specific application requirements

Conductor Configurations

  • Gauge sizes: 28 AWG to 500 kcmil
  • Conductor count: 1 to 61 conductors
  • Stranding class: Class B through M
  • Material: Copper, tinned copper, aluminum

Insulation & Jacket Options

  • Materials: PVC, XLPE, EPR, Silicone, Teflon®
  • Jackets: CPE, TPE, PUR, Neoprene
  • Custom color schemes available
  • Pantone color matching (500 ft min)

Performance Enhancements

  • Extended temperature: -60°C to +200°C
  • Chemical resistant formulations
  • UV protection for outdoor use
  • LSZH and plenum-rated options

Need a Custom Solution?

Our engineering team can modify standard products or develop fully custom cable designs for unique installations. Minimum order quantities vary based on customization complexity.

Contact Engineering Teamengineering@shanghaiunicorncable.com

Frequently Asked Questions

Common questions about this product

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Ready to Order Aircraft Lacquer Wire FVL Heavy Build?

Get a custom quote or speak with our engineering team to find the perfect solution for your project

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Call us at: +86-186 0163 8071 • Available Monday - Friday, 9AM - 6PM CST

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Shanghai UnicornCable

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